WHAT IS PERLITE?

Origins and Characteristics....

Perlite is not a brand name but a generic term for a naturally occurring siliceous rock. Perlite is distinguishable from other volcanic glasses when heat it to a suitable point, it expands from four to twenty times its original volume. This expansion is due to the presence combined water in the crude perlite rock. When quickly heated to above 1600 degrees F (871 degrees C), the crude rock expands in a manner similar to popcorn as the combined water vaporizes and creates countless tiny bubbles that account for the amazing light weight and other exceptional physical properties of expanded perlite. The expanded perlite's most distinguishing characteristics:is its white color. While the crude rock may range from transparent light gray to glossy black, the color of expanded perlite ranges from snowy white to grayish white. Expanded perlite can be manufactured to weigh to as light as 2 pounds per cubic foot (32 kg/m3) making it adaptable for numerous applications. Since perlite is a form of natural glass, it is classified as chemically inert and has a pH of approximately 7.

Chemical Composition Unit Results Chemical Composition / Rati Unit Results
Si02 (Silisium Oxide) % 74,330 Rb20 ( Rubidium Oxide) % 0,0151
Al203 (Aluminium Oxide) % 13,190 ZnO ( Zinc Oxide) % 0,0151
Fe203 (Iron Oxide) % 1,1500 Na20 ( Sodium Oxide) % 1,7700
CaO (Calcium Oxide) % 0,8319 NiO [ Nickel Oxide) % 0,0019
MgO (Magnesium Oxide) % 0,1360 K20( Potassium Oxide) % 4,4670
Cr203 (Chrome Oxide) % 0,0194 CuO (Copper Oxide) % 0,0065
MnO (Manganese Oxide % 0,0735 P205 ( Phosphorus Oxide ) % 0,0120
S03 (Sulfur) % 0,0765 Kızdırma Kaybı L.0.1 % 3,51
Ti02 (Titanium Oxide) % 0,1334      
V205 ( Vanadium Oxide) % 0,0016      

Uses for Perlite..

As the chart above indicates, there are many uses for perlite. These uses can be broken down into three general categories: construction applications, horti-cultural applications and industrial applications.

Construction Applications

Because of perlite's outstanding insulating characteristics and light weight, it is widely used as a loose-fill insulation in masonry construction. In this application, free-flowing perlite loosefill masonry insulation is poured into the cavities of concrete block where it completely fills all cores, crevices, mortar areas and ear holes. In addition to providing thermal insulation, perlite enhances fire ratings, reduces noise transmission and it is rot, vermin and termite resistant Perlite is also ideal for insulating low temperature and cryogenic vessels. When perlite is used as an aggregate in concrete, a lightweight, fire resistant, insulating concrete is produced that is ideal for roof decks and other applications. Perlite can also be used as an aggregate in Portland cement and gypsum plasters for exterior applications and for the fire protection of beams and columns. Other construction applications include under-floor insulation, chimney linings, paint texturing, gypsum boards, ceiling tiles and roof insulation boards.

 

 

Horticultural Applications

In horticultural applications, perlite is used as a component of soilless growing mixes as it provides aeration and optimum moisture retention for superior plant growth. For root cuttings, 100% perlite is used. Studies have shown that outstanding yields are achieved with perlite hydroponic systems. Other benefits of horticultural perlite are its neutral pH and the fact that it is sterile and weed-free. In addition, its light weight makes it ideal for use in container growing. Other horticultural application of perlite includes as: fertilizer , herbicides and pesticides carriers and for seed pelletizing. Horticultural perlite is as useful to the home gardener as it is to the commercial grower. It is used with equal success in greenhouse growing, land-scaping applications and in the home in house plants.
 

Industrial Applications

Industrial applications for perlite are the most diverse, ranging from high performance fillers for plastics to cements for petroleum, water and geothermal wells. Other applications include its use as a filter media for pharmaceuticals, food products, chemicals and water for municipal systems and swimming pools. Additional applications include its use as an abrasive in soaps, cleaners and polishes and a variety of foundry applications utilizing perlite's insulating properties and high heat resistance. This same heat resistant property is taken advantage of when perlile is used in the manufacture of refractory bricks, mortars, and pipe insulation.

 


crude process ore

uses

Sand blasting, foundry and steel industries, slag coagulant, special casting sand and mixtures, silica source

Expanded perlite

uses

detail
İnsulation at ambient & low temperature Fire and thermal insulation
Roofdecking, concrete floor fill, blocks, chimney lining, bitumized perlite, perlite asphalt Core filler in wallboards, cavity wall insulations, doors Refrigeration plants,portable iceboxes,containers
Medium to high temperature insulation Boiler covering in quiltered mattresses and in hardsetting composition. Pipe covering in coaxial tubes and in compression modeled pipe half section
High temperature insulation Fire insulation in safes, rooms, etc. foundry molds to reduce shrinkage. Holding heat in molten metal during delay in pouring. Exothermic topping.


Filtration

Filter coat on pressure and rotary vacume filters

Slow Medium Fast
Beer,wine, hydrogenated vegetable oil Citric acid, sugar, oils Pharmaceuticals, fruit juices,alucose, chemicals, wort, swimming pool water

Medium density aggregate

Silica, pumice, vermiculite subsitute in lightweight aggregate concrete

Aeration moisture control

Horticulture, plant rooting, seed composts, growing medium, soil conditioner, packing for shipping nursery stock, hydroponics, flower support

hydropobic

oil adsorption for pollution control in refineries, factories and garages

Abrasive

soaps, cleaners, polishes, wheels, disks and rub

Adsorption

carrier of agrichemicals in petiscides and hermisides, fertilizer bulking, pelletized seed

Fillers

plastics, texturing aggregate in paints, caulking compositions, explosives

Oil well treatments

oil well cementing and low density mud to prevent lost circulation of drilling fluids

Light weight aggregate constructions

bricks & tiles, pottery & lightweight refractories, calcium silicated products, non-load bearing fill in bridges, tunnels, floors, masonry, roofs, pipies, etc. tilt-up panels

Feed/litter

poultry litter, animal feed

Acoustic

plasters, mortars, plaster boards, ceiling tiles and upper wall insulation

Cryogenics

methane, liquid oxygen, nitrogen and other gases in containers, both for transport and in stationary plants
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